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3D inspection of heavy-duty gearboxes
Release time:2024-04-25 Views:62
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        The long-term safe operation of gears depends on an invisible oil film on the outside. The external gearbox acts as a sealed container. In order to ensure that the gears can work stably for a long time under high-speed and heavy-load conditions, the quality and quality of the gearbox are important. Dimensional inspection is crucial. The overall outline of the gearbox is collected based on high-density point cloud data to ensure that the early product design fully meets the processing requirements.

Facing problems

        The gearbox structure is complex, there is a special tubular structure on the surface, and the collection of early data is faced with the difficulty of incomplete data in a large range; 

        There are many holes on the surface of the gearbox, and the acquisition of hole data determines the consistency of the later installation, so the accuracy of the hole data is very high.

Heavy-duty gearbox scanning site

Solution

       According to the characteristics and requirements of the customer's workpiece, HOLON3D is used Handheld 3D scanner Model 37 The scanning speed is fast, the accuracy is high, the stability is strong, and the automatic splicing technology of the marker points cooperates with the self-developed scanning software to have ultra-high scanning accuracy and work efficiency.
        The gearbox is fully scanned with a scanner to obtain data, and the detailed holes can be scanned in fine mode to obtain data with high accuracy. The obtained high-precision 3D data is compared with the standard digital model of the gearbox to generate an easy-to-understand comparative test report, which provides data support for the later gearbox processing.

Heavy-duty gearbox scanning site

Heavy-duty gearbox STL data diagram

Heavy-duty gearbox STL data diagram