A client is a forklift manufacturer that outsources the production of forklift body castings. They need 3D inspection of these castings, but the castings produced by the client cannot be properly installed and matched. Hualang 3D provided the client with a solution.

1. Forklift body castings are large and have numerous irregular shapes, making them difficult to inspect. It is necessary to measure the fit between the forklift body castings and the assembled forklift cab.

2. The customer requires rapid scanning of the forklift body castings with high precision. The scanned data will be used for 3D inspection by comparing the forklift body castings with the original digital model.

        In the inspection of forklift body castings, due to their large size and weight, and the high precision required for local contours, traditional inspection methods often fail to effectively measure many dimensions and geometric features, easily introducing secondary errors and affecting the product's installation efficiency. To eliminate traditional inspection methods, this company adopted an industrial 3D scanner for product quality inspection of its forklift body castings and developed a reasonable design solution. Hualang's technical engineers proposed a solution: using the α7000 photogrammetric 3D scanner to acquire 3D data from the forklift head castings, generating a 3D inspection and analysis report, and providing the company with an effective installation solution.

Forklift body on-site photos

Forklift body on-site scan image

Forklift body on-site scan image

Forklift body STL data diagram

Forklift body STL data diagram

3D inspection image of forklift body

3D inspection cross-section of forklift body